Austenitic Stainless Steel 654SMO 丨S32654

654SMO (UNS S32654, W.Nr. 1.4652) is an ultra-high alloyed super austenitic stainless steel specifically engineered for the most aggressive chloride-containing environments. With approximately 24% nickel, 23% chromium, 7.3% molybdenum, and high nitrogen content, it delivers exceptional resistance to pitting, crevice corrosion, and chloride stress corrosion cracking. Its PREN exceeds 56, making it one of the world’s most corrosion-resistant commercially available stainless steels for seawater, offshore, desalination, and chemical processing applications.

Austenitic Stainless Steel 654SMO (UNS S32654, W.Nr. 1.4652)

654SMO (UNS S32654, W.Nr. 1.4652) is a super austenitic stainless steel designed for applications where conventional stainless steels, duplex stainless steels, and even many nickel alloys cannot provide sufficient corrosion resistance. The alloy combines extremely high chromium, molybdenum, and nitrogen contents to achieve outstanding localized corrosion resistance while maintaining excellent toughness, weldability, and fabrication characteristics.

Its extremely high Pitting Resistance Equivalent Number (PREN >56) makes it one of the preferred materials for seawater systems, desalination plants, flue gas desulfurization systems, offshore platforms, and chemical processing facilities.


654SMO At a Glance

Key Attribute Value
Material 654SMO Stainless Steel
UNS Number S32654
Material Type Super Austenitic Stainless Steel
Microstructure Austenitic
PREN >56
Density 8.0 g/cm³
Main Advantage Exceptional Seawater Corrosion Resistance
Typical Service Temperature -196°C to 400°C
Main Industries Offshore, Desalination, Chemical Processing
Comparable Grade 254SMO, Alloy 625

Features of 654SMO

  • Outstanding pitting corrosion resistance
  • Excellent crevice corrosion resistance
  • Superior chloride stress corrosion cracking resistance
  • PREN exceeding 56
  • Exceptional seawater resistance
  • Excellent resistance to oxidizing acids
  • High nitrogen strengthening
  • Excellent weldability
  • Outstanding toughness at cryogenic temperatures
  • Long service life in highly aggressive environments

Chemical Composition of 654SMO

Element Content (%)
Chromium (Cr) 24.0 – 25.0
Nickel (Ni) 21.0 – 24.0
Molybdenum (Mo) 7.0 – 8.0
Nitrogen (N) 0.45 – 0.55
Manganese (Mn) 3.0 – 5.0
Copper (Cu) 0.3 – 1.0
Silicon (Si) ≤0.5
Carbon (C) ≤0.02
Phosphorus (P) ≤0.03
Sulfur (S) ≤0.01
Iron (Fe) Balance

Physical Properties of 654SMO

Property Value
Density 8.00 g/cm³
Melting Range 1320–1390°C
Electrical Resistivity 0.95 μΩ·m
Thermal Conductivity 11.5 W/m·K
Specific Heat Capacity 500 J/kg·K
Modulus of Elasticity 195 GPa

Mechanical Properties

Solution Annealed

Property Typical Value
Tensile Strength ≥750 MPa
Yield Strength (0.2%) ≥430 MPa
Elongation ≥40%
Hardness ≤250 HB

Corrosion Resistance

654SMO is one of the highest-performing commercial stainless steels for corrosion resistance.

It provides:

  • Exceptional seawater resistance
  • Outstanding pitting resistance
  • Excellent crevice corrosion resistance
  • Superior chloride SCC resistance
  • Excellent resistance to acidic chloride solutions
  • Excellent resistance in FGD systems
  • Outstanding performance in desalination plants

High Temperature Performance

Recommended continuous service:

  • Cryogenic service
  • Ambient temperatures
  • Up to approximately 400°C

Not recommended for prolonged exposure within the sigma phase formation temperature range (approximately 600–950°C).


Available Forms

J&A Alloy supplies:

  • Round Bar
  • Forged Bar
  • Plate
  • Sheet
  • Coil
  • Pipe
  • Tube
  • Flanges
  • Forgings
  • Wire
  • Fittings
  • Custom Machined Parts

Applications of 654SMO

Offshore

  • Offshore platforms
  • Subsea piping
  • Seawater systems

Desalination

  • Reverse osmosis equipment
  • Evaporators
  • Brine handling systems

Chemical Processing

  • Heat exchangers
  • Pressure vessels
  • Acid handling equipment

Marine

  • Pump shafts
  • Valves
  • Fasteners
  • Propeller components

Environmental

  • Flue Gas Desulfurization
  • Wastewater treatment

654SMO vs Other Stainless Steels

Grade PREN Main Advantage
654SMO >56 Maximum Corrosion Resistance
254SMO 43–45 Excellent Seawater Resistance
2205 Duplex 35 Higher Strength
316L 24 General Industrial Use

Welding & Fabrication

Recommended welding methods:

  • GTAW (TIG)
  • GMAW (MIG)
  • Plasma Welding
  • SMAW

Use matching super-austenitic or nickel alloy filler metals.

Post-weld heat treatment is generally unnecessary.


Standards & Equivalent Grades

Standard Designation
UNS S32654
EN/W.Nr. 1.4652
Material Type Super Austenitic Stainless Steel
ASTM Plate A240 UNS S32654
ASTM Bar A479 UNS S32654
NACE MR0175 / ISO 15156

Frequently Asked Questions

What is 654SMO?

654SMO is an ultra-high alloy super austenitic stainless steel designed for the most severe chloride-containing environments.

What is the UNS number?

UNS S32654.

Is 654SMO better than 254SMO?

Yes. 654SMO offers significantly higher pitting and crevice corrosion resistance due to its higher chromium, molybdenum, and nitrogen contents.

What is the PREN of 654SMO?

Typically greater than 56.

Can 654SMO be used in seawater?

Yes. It is specifically developed for long-term seawater service.

Is 654SMO magnetic?

No. It remains essentially non-magnetic in the solution annealed condition.

Can 654SMO be welded?

Yes. It exhibits excellent weldability using conventional stainless steel welding processes.

What industries use 654SMO?

Offshore oil & gas, desalination, marine engineering, chemical processing, power generation, and environmental protection.


Why Choose J&A Alloy

Professional Stainless Steel Supplier

J&A Alloy specializes in supplying super austenitic, duplex, super duplex, precipitation-hardening stainless steels and nickel alloys.

Quality Assurance

  • PMI Testing
  • Chemical Analysis
  • Mechanical Testing
  • Corrosion Testing
  • Ultrasonic Inspection

International Standards

  • ASTM
  • ASME
  • EN
  • NACE
  • ISO 9001
  • EN 10204 3.1 / 3.2 Certification

Processing Services

  • Precision Cutting
  • CNC Machining
  • Forging
  • Heat Treatment
  • Custom Fabrication

Global Supply

Reliable worldwide supply for offshore, marine, desalination, and chemical industries.