FGD Scrubber Alloy Selection

Alloys for FGD Scrubber and Flue Gas Desulfurization

Select alloys for FGD scrubbers and flue gas desulfurization. Compare Hastelloy C-276, C-22, Inconel 625, 254SMO, duplex grades, plate, pipe and RFQ details.

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Quick Answer: For wet FGD scrubbers, common starting materials include Hastelloy C-276 for severe chloride-acid slurry and localized corrosion, Hastelloy C-22 for oxidizing chloride environments, Inconel 625 for corrosion-resistant piping and overlay requirements, and 254SMO or duplex grades where conditions are less severe and project economics allow.

FGD material selection should account for chloride concentration, pH, temperature, solids, abrasion, stagnant zones, crevice design, welding, lining or overlay strategy and the requested equipment section.

Recommended Alloys

AlloyCommon ServiceWhy It Is ConsideredProduct Page
Hastelloy C-276Severe FGD slurry, wet scrubbers and mixed acidsHigh resistance to localized corrosion in aggressive chloride-bearing mediaView product
Hastelloy C-22Oxidizing chloride and wet chlorine conditionsStrong crevice and pitting resistance in oxidizing environmentsView product
Inconel 625FGD piping, nozzles, weld overlay and corrosion-resistant partsNickel-chromium-molybdenum alloy with broad chloride resistanceView product
254SMOChloride-bearing process streams and moderate FGD environmentsSuper austenitic stainless steel with high molybdenum contentView product
Duplex 2507Selected high-strength chloride serviceSuper duplex stainless steel for chloride resistance where chemistry allowsView product

Selection Guide

If Your Project NeedsStart WithRFQ Notes
High chloride plus low pH slurryStart with Hastelloy C-276 or C-22Confirm chloride, pH, temperature, solids and oxidizing condition.
FGD piping or nozzlesCompare Inconel 625 and Hastelloy C-276Specify pipe standard, wall thickness, welding and inspection requirements.
Moderate chloride process areasReview 254SMO or Duplex 2507Use only after checking crevice risk and service chemistry.
Repair, overlay or lining strategyConsider Inconel 625 or high-nickel alloy optionsProvide base metal, drawing, thickness and welding specification.

Common Product Forms

Product FormTypical MaterialsRelated Landing Page
Plate / SheetHastelloy C-276, C-22, 254SMORelated page
Pipe / TubeInconel 625, Hastelloy C-276, Duplex 2507Related page
Flange / FittingsInconel 625, C-276, Duplex 2507Related page

Standards and Inspection Notes

Standards

Confirm ASTM, ASME, AMS, NACE, EN or project-specific standards before quotation. Material availability and inspection scope depend on the requested product form and condition.

Service Conditions

Include medium, concentration, chloride level, pH, temperature, pressure, flow condition and whether crevice corrosion, welding or stress is expected.

Inspection

Available quotation options may include EN 10204 3.1 MTC, PMI, dimensional inspection, mechanical tests, UT or third-party inspection depending on product form.

Application FAQ

What alloy is best for FGD scrubbers?

Hastelloy C-276 and Hastelloy C-22 are common starting points for severe wet FGD scrubber corrosion. Inconel 625, 254SMO and Duplex 2507 may also be considered depending on chloride, pH, temperature and equipment area.

Is 254SMO suitable for FGD service?

254SMO can be considered for some chloride-bearing FGD and process environments, but severe low-pH slurry, stagnant zones or high crevice risk may require higher nickel alloys such as C-276 or C-22.

What RFQ details are needed for FGD alloy materials?

Send medium, chloride level, pH, temperature, solids or abrasion notes, product form, size, standard, quantity, inspection requirement and whether the material is for plate, pipe, fittings, overlay or repair.

Related Material Links

Request an Application-Based Alloy Quote

Send us the service medium, concentration, temperature, pressure, alloy grade if known, product form, size, quantity, material condition, applicable standard, inspection requirement and destination country.

  • Material need: application, medium and target alloy family
  • Product form: pipe, tube, plate, sheet, bar, wire, flange, fitting or forging
  • Inspection: MTC, PMI, UT, mechanical tests or third-party inspection
  • Delivery: destination country, quantity and required lead time
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